do magnetic driven agitators need mechanical seals

do magnetic driven agitators need mechanical seals

The need for ever more high-efficiency, safe and sustainable operations in today’s fast-paced process industries — from pharmaceuticals to chemical manufacturing — is limitless. And in this relentless pursuit, magnetic driven agitators spring up as a beacon of innovation. Moving with magnetic fields, these premium products set a new benchmark for process accuracy and reliability. This article is a broad overview of the benefits provided by magnetic driven agitators (MDAs), and the ways MDAs could change the process industries with the mechanical seals they are replacing.

GSC-101: A Novel Seal Less Design for Better Safety and Reliability

The main advantage of magnetic driven agitators is that they are seal-less. In traditional designs, the teardown is sealed to prevent the contents from leaking from the vessel during agitation. But like all industrial components, mechanical seals have their pops and squeaks, and, are frequently to blame for leaking, contamination and even process failure. Unlike mechanical agitators, magnetic agitators are driven through a magnetic coupling, which forms a static seal and will not wear. A more advanced solution that allows you to use moving components but there is zero contact between your moving components, thus zero leaking possible. This provides a safer workplace, protects sensitive products and materials, and ensures compliance with the highest environmental standards.

Reduced Maintenance and Minimum Downtime: Significant Cost Savings

The economic outlook for magnetic driven agitators in process industries is very aspirational. Sealless designThese type of agitators have a sealless design and have almost no maintenance of moving parts as compared mechanically sealed equivalent. “Organizations will no longer need to continuously purchase sealing components and the rest of the work involved with replacing and maintaining these gaskets since they won’t need to be swapped as frequently. Moreover, the downtime that is typically sustained while mechanical seals undergo repairs or replacements, is all but eliminated. So of course we save costs directly, but very much increase the efficiency of the entire process. Hence industries can rejoice on their operational businesses that is a major ingredient to maintain the workflow as well as meet the production goals. A finely tuned behemoth that allows more production — and therefore more profit, all being well, and there are no nasty slowdowns. Magnetic driven is the answer since it is cost-effective, extremely reliable, and energy efficient.

Improved Functionality: Correctness And Consistency

Magnetic driven agitators provide the best performance for the treatment of fluids. Essentially magnetically coupled, they provide unmatched freedom on the impeller, where speed and torque variables can be tuned to the Nth degree, meaning every mixing task can be closely tailored to the application—light mixing, heavy blending, you name it. The other side to these agitators is just as formidable — their longevity. They do not have mechanical causes of wear, and are built with strong materials. (You have to keep in mind that this is a long life with economic benefits and environmental degree, which has decreased the chances of replacing them.) All these levers are not temporary fixes, they are true process allies to make it better over time, a process that is reliable across time that can withstand quality adversaries in the process category for creating overall process value.

Multifaceted: Diverse Usage

Process industries aren’t all created equal Magnetic direct drive agitators are adaptable to many uses. These agitators can be designed in accordance to the specific needs for each unique process; whether it be corrosion, high purity, high pressure environment, etc. Its flexibility makes it suitable for a wide variety of industries including pharmaceuticals food and beverages beauty personal care and many more.

Energy Efficiency — More for Less

Process industries are the major consumer of energy. Designed to provide the word maximum energy efficiencies magnetic driven agitators. In addition, it directly couples the motor to the impeller of the hydraulic converter while at the same time significantly reducing the energy loss from that commonly associated with the mechanical transmission systems. Such efficient usage of energy reduces the operational overhead and assists industries to meet their sustainability goals with reduced carbon footprints.

Sustainable manufacturing: Toward threads of greening production

[ Sustainability has become standard business ] Magnetic driven agitators lower contact risks and the energy consumption associated with the agitation process can help promote a sustainable manufacturing process. Due to longer service life, there is lesser turnover of the equipment that leads to lesser wastage; hence, the environmental footprint per service life cycle of the equipment is much lesser.

A Transformative Technology

Magnetically driven agitators are a disruptive technology in the process industries. They remove mechanical seals, delivering a whole raft of benefits that complement those always-critical new industrial goals of safety, efficiency and sustainability. Whether you work in the life sciences, oil & gas, food & beverage, pharmaceutical, biopharmaceutical, chemicals & petrochemicals, semiconductors, cosmetics, or general industrials, magnetic driven agitation is the future-proof, long-term value you can deliver to a range of industries.

In the 21 century, magnetic driven agitators as a reference equipment in the plant, but also a strategic investment in the future for the manufacturing industry. They support the safe, efficient, and sustainable running of the business in the process industries, bringing a new solution to their individual needs. As the latter are surprisingly versatile devices and act as a seam in the body of the process industry, the magnetic driven agitators will be instrumental in shaping the manufacturing processes of the future.